Tutorial on Rankine Cycle

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Magneto
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Tutorial on Rankine Cycle

Post by Magneto » Thu Oct 29, 2009 10:31 pm

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A Rankine cycle describes a model of the operation of steam heat engines most commonly found in power generation plants. Common heat sources for power plants using the Rankine cycle are the combustion of coal, natural gas and oil, and nuclear fission.

The Rankine cycle is sometimes referred to as a practical Carnot cycle as, when an efficient turbine is used, the TS diagram begins to resemble the Carnot cycle. The main difference is that heat addition and rejection are isobaric in the Rankine cycle and isothermal in the theoretical Carnot cycle. A pump is used to pressurize liquid instead of gas. This requires about 1/100th (1%) as much energy[citation needed] as compressing a gas in a compressor (as in the Carnot cycle).

The efficiency of a Rankine cycle is usually limited by the working fluid. Without the pressure reaching super critical levels for the working fluid, the temperature range the cycle can operate over is quite small: turbine entry temperatures are typically 565°C (the creep limit of stainless steel) and condenser temperatures are around 30°C. This gives a theoretical Carnot efficiency of about 63% compared with an actual efficiency of 42% for a modern coal-fired power station. This low turbine entry temperature (compared with a gas turbine) is why the Rankine cycle is often used as a bottoming cycle in combined cycle gas turbine power stations.

The working fluid in a Rankine cycle follows a closed loop and is re-used constantly. The water vapor with entrained droplets often seen billowing from power stations is generated by the cooling systems (not from the closed loop Rankine power cycle) and represents the waste heat that could not be converted to useful work. Note that cooling towers operate using the latent heat of vaporization of the cooling fluid. The white billowing clouds that form in cooling tower operation are the result of water droplets which are entrained in the cooling tower airflow; they are not, as commonly thought, steam. While many substances could be used in the Rankine cycle, water is usually the fluid of choice due to its favorable properties, such as nontoxic and unreactive chemistry, abundance, and low cost, as well as its thermodynamic properties.

One of the principal advantages the Rankine cycle holds over others is that during the compression stage relatively little work is required to drive the pump, the working fluid being in its liquid phase at this point. By condensing the fluid to liquid, the work required by the pump consumes only 1% to 3% of the turbine power and contributes to a much higher efficiency for a real cycle. The benefit of this is lost somewhat due to the lower heat addition temperature. Gas turbines, for instance, have turbine entry temperatures approaching 1500°C. Nonetheless, the efficiencies of steam cycles and gas turbines are fairly well matched.

Processes of the Rankine cycle
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There are four processes in the Rankine cycle, these states are identified by number in the diagram to the right.
Process 1-2: The working fluid is pumped from low to high pressure, as the fluid is a liquid at this stage the pump requires little input energy.
Process 2-3: The high pressure liquid enters a boiler where it is heated at constant pressure by an external heat source to become a dry saturated vapor.
Process 3-4: The dry saturated vapor expands through a turbine, generating power. This decreases the temperature and pressure of the vapor, and some condensation may occur.
Process 4-1: The wet vapor then enters a condenser where it is condensed at a constant pressure and temperature to become a saturated liquid. The pressure and temperature of the condenser is fixed by the temperature of the cooling coils as the fluid is undergoing a phase-change.

In an ideal Rankine cycle the pump and turbine would be isentropic, i.e., the pump and turbine would generate no entropy and hence maximize the net work output. Processes 1-2 and 3-4 would be represented by vertical lines on the Ts diagram and more closely resemble that of the Carnot cycle. The Rankine cycle shown here prevents the vapor ending up in the superheat region after the expansion in the turbine,[1] which reduces the energy removed by the condensers.
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